2004
Web
http://www.google.com/patents/US6802826
" In the past, jet injectors
such as Ped-O-Jet®, Ammo-Jet®,
and similar mass campaign jet
injectors were brought to health
care systems. Such injectors had
no provision for preventing the
transfer of blood-borne
pathogens
except
through the complicated
disassembly and disinfecting
process. In mass immunization
campaigns these types of
injector systems fell out of
favor starting in the mid and
late 1980's when it was
determined that bodily fluids
are easily transmitted from one
patient to another."
Universal
anti-infectious
protector
for
needleless
injectors
US 6802826
B1
Disclosed
is a
medical
device
used
to
prevent
the
cross
contamination
of
patients
or
injectors.
What is claimed is:
1. An injector assembly, comprising:
a) an injector having a proximal end and a distal end, the injector comprising an injector orifice at the distal end;
b) a first component, the first component having an orifice therethrough, the first component generally located at the injector distal end;
c) a second component, the second component having an orifice therethrough, the second component generally located at the injector distal end; and
d) a protective layer generally located at the injector distal end covering at least one of the injector orifice, the first component orifice, or the second component orifice;
wherein the first component, the second component, and the protective layer are configured at the distal end of the injector to block the splashback of debris from entering the injector orifice during and/or after injection.
2. The injector assembly of claim 1, wherein the first component is a baffle.
3. The injector assembly of claim 1, wherein the first component is an insert.
4. The injector assembly of claim 1, wherein the second component is a baffle.
5. The injector assembly of claim 1, wherein the second component is an insert.
6. The injector assembly of claim 1, wherein the first component is proximal to the second component.
7. The injector assembly of claim 1, wherein the protective layer is proximal to either the first component or the second component.
8. The injector assembly of claim 1, wherein the protective layer is proximal to the first and second components.
9. The injector assembly of claim 1, wherein the protective layer is proximal to the second component and distal to the first component.
10. The injector assembly of claim 1, wherein the protective layer covers at least one of the first component orifice and the second component orifice.
11. The injector assembly of claim 1, wherein the injector assembly includes a plurality of protective layers.
12. The injector assembly of claim 11, wherein at least one of the plurality of protective layers is distal to the first or second component.
13. The injector assembly of claim 1, wherein the first component is a baffle, the second component is an insert, and the protective layer is distal to the first component.
14. A medical device, comprising:
a) a first component, the first component having an orifice therethrough;
b) a second component, the second component having an orifice therethrough, the second component being partially distal to the first component;
c) an intermediate piece; and
d) a protective layer, the protective layer located generally between the intermediate piece and the second component orifice.
15. The medical device of claim 14, wherein the intermediate piece further comprises a connector component.
16. The medical device of claim 15, wherein the connector component further comprises at least one of a friction fit, bayonet, and screw type connector.
17. The medical device of claim 16, wherein the intermediate piece further comprises a connector component at each end of the intermediate piece.
18. The medical device of claim 15, wherein the intermediate piece further comprises a connector component at each end of the intermediate piece.
19. The medical device of claim 14, wherein the assembly further comprises an injector.
20. The medical device of claim 19, wherein the injector further comprises a connector component.
21. The medical device of claim 20, wherein the injector connector component is adapted to engage the intermediate piece.
22. The medical device of claim 20, wherein the protective layer is distal to the injector.
23. The medical device of claim 22, wherein the intermediate piece further comprises an orifice extending therethrough.
24. The medical device of claim 23, wherein the intermediate piece orifice is generally coincident with the first and second component orifices.
25. The medical device of claim 24, wherein the protective layer is distal to the injector and proximal to either the first or second component.
26. An injector assembly, comprising:
a) an injector having a proximal end and a distal end, the injector comprising an injector orifice at the distal end;
b) a first component, the first component having an orifice therethrough, the first component generally located at the injector distal end;
c) a second component, the second component having an orifice therethrough, the second component generally located at the injector distal end; and
d) a plurality of protective layers generally located at the injector distal end.
27. The injector assembly of claim 26, wherein at least one of the plurality of protective layers is distal to the first or second component.
28. The injector assembly of claim 26, wherein at least one of the plurality of protective layers is proximal to the first or second component.
29. The injector assembly of claim 26, wherein at least one of the plurality of protective layers is integrally formed with at least one of the first component or the second component.
RELATED APPLICATIONS
This
application
claims
priority
from
and
a
benefit
to,
Russian
Patent
Application
Serial
No.
99121141
filed
Oct.
12,
1999,
now
Russian
Patent
No.
2152227;
and
Russian
Patent
Application
Serial
No.
99124268,
filed
Nov.
23,
1999,
now
Russian
Patent
No.
2152228,
in
the
Federal
Institute
of
Industrial
Property
of
the
Russian
Federation,
the
disclosure
of
which
is
incorporated
by
reference
herein.
TECHNICAL FIELD OF THE INVENTION
This
invention
relates
to
injection
devices
including,
injection
devices
for
intradermal,
subcutaneous
and
intramuscular
injections.
BACKGROUND
The
most
effective
measure
to
prevent
many
diseases
is
the
mass
immunization
with
vaccines.
Since
medical
science
has
come
to
understand
the
principles
of
viral
theory
and
its
importance
to
the
transmission
of
diseases,
the
need
to
break
the
viral
or
bacterial
transmission
chain
from
host
to
host
has
become
well-established.
There
are
wide
varieties
of
methodologies
accepted
by
medical
science
to
break
the
chain
depending
on
the
requirements
of
the
situation.
The
most
stringent
protocols
include:
sterilization,
disinfection,
and
sanitation
utilizing
heat
chemicals
and/or
ionizing
radiation.
Barriers
are
another
common
protocol
and
can
be
as
simple
as
establishing
an
imaginary
boundary
where
one
side
of
the
boundary
is
kept
clean
and
the
other
is
defined
as
contaminated.
Any
object
being
transferred
from
the
clean
to
the
contaminated
side
of
the
boundary
is
not
returned
to
the
clean
side
without
being
disinfected,
sanitized,
or
sterilized.
A
typical
example
of
this
type
of
protocol
is
within
the
medical
surgical
fields.
The
surface
of
the
operating
table
is
defined
as
the
boundary.
Any
item
that
is
dropped
below
the
surface
of
the
operating
table
is
immediately
defined
as
contaminated.
This
includes
surgical
implements
or
the
surgeon's
hands.
With
needle
injection
devices
there
are
two
common
protocols
both
of
which
start
from
the
premise
that
a
used
syringe
is,
by
definition,
contaminated.
The
first,
which
is
commonly
used
in
dentistry,
uses
syringes
and
sometimes
needles
that
are
sterilized
after
each
use.
The
second
is
more
commonly
used
in
general
medicine
in
the
U.S.
and
other
developed
countries.
This
is
the
disposable
syringe
and
needle
assembly.
Because
of
the
low
cost
of
production
typically—less
than
$0.10
per
syringe
assembly—this
protocol
is
well-accepted.
Jet
injector
systems
on
the
other
hand
continue
to
be
characterized
by
relatively
high
cost
per
injection
($1.00
or
more)
when
the
syringe
portion
of
the
injector
is
discarded
with
each
use.
Additionally,
there
is
the
challenge
in
developing
countries
where
lack
of
understanding
of
viral
theory
and/or
a
general
hoarding
mentality
discourages
following
generally
accepted
protocols
within
all
aspects
of
health
and
hygiene.
With
the
identification
of
blood-borne
pathogens
like
HIV,
Hepatitis
B,
Hepatitis
C
and
others,
the
need
to
follow
proper
protocols
becomes
more
critical.
In
the
past,
jet
injectors
such
as
Ped-O-Jet®,
Ammo-Jet®,
and
similar
mass
campaign
jet
injectors
were
brought
to
health
care
systems.
Such
injectors
had
no
provision
for
preventing
the
transfer
of
blood-borne
pathogens
except
through
the
complicated
disassembly
and
disinfecting
process.
In
mass
immunization
campaigns
these
types
of
injector
systems
fell
out
of
favor
starting
in
the
mid
and
late
1980's
when
it
was
determined
that
bodily
fluids
are
easily
transmitted
from
one
patient
to
another.
To
eliminate
the
possible
transmission
of
blood-borne
pathogens
between
individuals,
disposable
or
partially
disposable
jet
injector
systems
were
developed.
Bio-Jet®,
J-Tip®,
and
others
characterize
this
type
of
jet
injector.
General
acceptance
of
these
units
is
limited
by
relatively
high
direct
costs,
even
in
developed
countries
like
the
United
States.
The
standard
paradigm
of
breaking
the
contamination
transmission
chain
has
been
addressed
by
either
syringe
disposal
or
designing
the
syringe
so
it
can
easily
be
decontaminated.
Currently,
there
exists
a
steadily
growing
danger
of
the
epidemic
diseases
(AIDS,
hepatitis,
tuberculosis
and
other
viral
diseases
transferred
through
blood)
being
transmitted
between
individuals
through
the
use
of
needleless
injectors.
The
traditional
needleless
injectors
comprise
the
basic
design,
a
housing
with
an
inner
power
unit,
a
medication
unit,
and
a
nozzle.
The
function
of
the
power
unit
pumps
the
medication
into
an
under-plunger
cavity
of
the
medication
unit
chamber
and
to
expel
the
medication
through
the
nozzle.
At
the
initial
stage
of
needleless
injector
development,
when
no
check
valves
were
used
as a
control
for
the
functioning
of
the
medication
chamber,
a
method
to
prevent
foreign
particles
from
entering
the
injector
nozzle
was
to
use
a
sealed
nozzle
cap.
Such
cap
was
limited
by
the
filling
of
the
medication
chamber
with
medication
and
could
not
guarantee
contamination
prevention.
Another
approach
to
the
contamination
prevention
problem
has
been
the
use
of a
disposable,
low
cost,
one-shot
nozzle
assembly
for
jet
injectors.
The
nozzle
assembly
comprises
a
two-piece
molded
device
incorporating
a
generally
cylindrical
nozzle
body
having
a
central
longitudinal
bore
of a
predefined
diameter,
extending
from
a
proximal
end
of
the
nozzle
towards
its
distal
end,
terminating
in a
conical
portion
of
the
nozzle.
A
very
small
diameter
jet-forming
bore
is
formed
at
the
apex
of
the
conical
portion
of
the
bore
in
general.
The
disadvantage
of
this
device
is
its
lower
efficiency
(i.e.,
low
vaccination
rate)
because
of
poor
flow
due
to
the
conical
design.
Moreover,
a
plastic
nozzle
element
also
increases
the
vaccination
cost.
A
typical
jet
injector
design
has
additional
drawbacks.
Even
in
the
practice
of
using
a
protective
cap,
there
is a
possibility
of
infection
transfer
from
one
person
to
another
by
means
of
fluids
(blood,
lymph,
medication)
reflected
from
the
skin
surface
during
injection
(“back
splash”)
that
may
get
on
the
nozzle
and
be
transferred
from
one
patient
to
the
next.
The
protective
cap
can
be a
one-shot
cap,
including
the
injection
nozzle.
A
purpose
of
this
device
is
to
prevent
the
multiple
use
of a
cap
with
a
nozzle.
This
is
achieved
through
the
removal,
replacement,
and/or
destruction
of
the
cap
at
the
later
stage
of
the
injection.
However,
cross-contamination
continues
to
be
problematic
because
in
the
injection
stage,
the
contaminated
matter
can
be
transferred
through
the
nozzle
to
inside
the
injector
such
as,
for
example,
into
the
cavity
and
be
transmitted
to a
new
patient
through
a
new
cap
and
nozzle.
With
all
the
known
devices,
there
is
no
guarantee
that
the
minimum
safety
requirements
for
cross-contamination
prevention,
as
recently
introduced
(Glenn
Austin
et
al.,
Gross
Contamination
Testing
of
Vaccine
Jet
Injectors,
A
Preliminary
Report,
PATH,
Seattle,
Wash.,
98109),
will
be
achieved.
Other
studies
indicate
a
very
dangerous
situation.
For
example,
Russian
and
Brazilian
studies
have
shown
unfavorable
data
in
up
to
1.0%
of
the
subjects
studied—a
level
of
risk
far
too
great
to
ignore.
When
jet
injectors
were
introduced
in
the
1940's,
they
were
popular
for
needle
phobic
patients
or
small
veined
patients.
Improvements
permitted
jet
injectors
to
administer
hundreds
of
millions
of
vaccinations
that
saved
countless
lives.
However,
when
the
discovery
of
pathogen
transfer
occurred,
jet
injectors
fell
out
of
favour
to
such
an
extent
that
the
WHO
and
the
U.S.
Department
of
Defense
no
longer
recommended
jet
injector.
For
example,
in
the
mid-1980's
an
outbreak
of
Hepatitis
B
was
caused
by
use
of
one
high
workload
injector
in a
weight
loss
clinic.
See,
Canter
et
al.,
An
Outbreak
of
Hepatitis
B
Associated
With
Jet
Injections
In A
Weight
Loss
Clinic,
Arch.
Intern.
Med.,
150:1923-1927
(1990).
Present
parenteral
injection
technology
has
recently
been
deemed
by
the
World
Health
Organization
(WHO)
to
be
incompatible
with
their
requirements
for
the
planned
Global
Programme
of
Vaccination
and
Immunization
(GPV)
initiatives.
It
is
estimated
that
6
additional
parenteral
vaccines
will
be
recommended
for
childhood
vaccination
by
the
year
2005,
requiring
a
total
of
3.6
billion
immunization
injections
per
year.
The
total
number
of
parenteral
injections,
including
injected
drugs
as
well
as
vaccines,
will
be
roughly
ten
times
this
number.
This
is
in
addition
to
the
hundreds
of
millions
needed
in
military
induction
centers,
epidemic
situations,
worldwide
immunizations,
and
veterinary
uses.
Major
health
care
providers
such
as
UNICEF,
the
WHO
and
CDC
have
recently
confirmed
that
a
radical
new
technology
is
required
that
can
be
used
by
personnel
with
minimal
training
and
that
is
safer,
more
convenient,
and
more
comfortable
than
the
syringe
and
needle.
(Jodar
L.,
Aguado
T.,
Lloyd
J.
and
Lambert
P-H,(1998)
Revolutionizing
Immunizations
Gen.
Eng.
News
18,
p.
6.)
In
other
words,
what
used
to
be a
continent
wide
life
saver,
became
an
undesirable
product.
The
present
invention
solves
problems
associated
with
pathogen
transfer
and
solves
many
problems
associated
with
the
high
costs
of
disposable
units.
Accordingly,
there
is a
need
in
the
art
of
needleless
injection
devices
to
solve
the
problem
of
cross-contamination
during
mass
vaccinations.
More
particularly,
there
is a
need
for
a
protector
designed
for
the
nozzle
head
of
needleless
injectors,
which
halts
“back
splash”
contamination,
and
which
is
low
enough
in
cost
to
ensure
its
practical
application
as a
disposable
unit
even
for
mass
vaccinations.
SUMMARY OF THE INVENTION
The
preceding
problems
are
solved
and
a
technical
advance
is
achieved
by
the
present
invention.
Disclosed
is
an
injector
device
in
which
a
protective
layer
in
conjunction
with
other
components
is
used
to
minimize
or
eliminate
back
splash
contamination.
BRIEF DESCRIPTION OF DRAWINGS
FIG.
1A
demonstrates
an
exploded
view
of a
simple
embodiment
of
the
present
invention.
FIG.
1B
demonstrates
the
simple
embodiment
in
assembled
form.
FIG.
2
shows
an
exploded
view
of
another
embodiment
of
the
present
invention
in
which
another
component
is
introduced.
FIG.
3
shows
an
exploded
view
of
another
embodiment
of
the
present
invention
in
which
some
components
are
modified.
FIG.
4
shows
another
embodiment
of
the
present
invention
in
which
a
protective
layer
is
shown
at
various
positions.
FIG.
5
shows
yet
another
embodiment
of
the
present
invention
in
which
an
intermediate
piece
is
shown.
FIG.
6
shows
yet
another
embodiment
of
the
present
invention
in
which
a
protective
layer
is
shown
at
various
positions.
FIGS.
7A-D
depict
several
different
embodiments
of
the
protective
layer
of
the
present
invention.
DETAILED DESCRIPTION
FIG.
1A
demonstrates
an
exploded
view
of
the
present
invention.
An
injector
assembly
10
is
shown.
One
purpose
of
the
injector
assembly
10
is
to
provide
needless
injection
of
medicaments
into
the
skin
12.
As
described
herein,
the
injector
assembly
10
is
provided
with
a
layer,
such
as
protective
layer
14.
The
protective
layer
14
generally
comprises
a
material
that
is
adapted
to
permit
the
injection
of
medicaments
in
one
direction,
yet
minimize
or
retard
the
reverse
flow.
In
this
regard,
the
protective
layer
14
can
serve
as a
back
splash
guard.
In
this
particular,
exemplary,
and
non-limiting
embodiment,
an
optional
baffle
16
is
provided
to
facilitate
the
diminution
of
back
splash.
The
source
of
the
medicament
jet
stream
is
from
the
injector
18.
Common
injectors
include
Med-E-Jet®,
Ped-O-Jet®,
Ammo-Jet®,
and
the
like.
The
baffle
16
further
comprises
a
baffle
orifice
20,
which
can
take
any
desired
shape
or
size,
depending
on
the
intended
use.
In
this
regard,
the
size
of
the
baffle
orifice
20
will
influence
how
much
back
splash
hits
the
protective
layer
14.
It
is
contemplated
in
all
embodiments
that
the
size
of
the
baffle
orifice
20
can
be
sized
to
minimize
disruption
of
the
medicament
jet
stream
yet
maximize
the
protection
afforded
by
the
protective
layer
14.
If
the
baffle
orifice
20
is
too
small,
the
baffle
16
may
disrupt
the
jet
stream
and
thereby
reduce
the
energy
of
the
stream.
If
too
much
diminution
of
the
stream
energy
occurs,
then
the
jet
stream
will
not
penetrate
the
skin
12
in
the
desired
fashion
to
the
desired
depth.
Baffle
16
can
be
sized
to
accommodate
the
needed
configuration,
and
may
10
optionally
include
baffle
wings
15.
Of
course
the
length
and
diameters
may
vary
significantly,
but
in
one
example,
baffle
16
can
be
approximately
greater
than
11
mm
in
diameter
and
5 mm
tall.
Generally,
the
diameter
of
the
baffle
orifice
20
should
be
slightly
larger
than
the
diameter
of
the
jet
stream.
Therefore,
it
does
not
really
matter
how
large
the
baffle
orifice
is
so
long
as
it
is
slightly
larger
than
the
jet
stream
diameter,
irrespective
of
the
diameter
of
the
injector
orifice
22.
Injector
18
has
an
injector
orifice
22
at
the
distal
end
of
the
injector
canal
24.
The
medication
sought
to
be
injected
travels
through
the
injector
canal
24,
exits
through
the
injector
orifice
22
and
punctures
the
protective
layer
14.
The
medication
jet
stream
then
enters
the
baffle
orifice
20
and
impacts
the
skin
12.
The
energy
of
the
jet
stream
is
chosen
to
provide
the
desired
injection,
depth,
and
location.
For
example,
for
a
deeper
injection,
a
higher
energy
will
be
necessary.
The
medicament
jet
stream
then
enters
the
skin
12
and
travels
to
the
desired
situs.
However,
the
impact
on
skin
12
is
not
without
some
attendant
consequences.
One
consequence
is
that
surface
tissue,
fluids,
cells,
and
cellular
contents
are
removed
or
ablated
from
the
surface
of
skin
12
and
fly
about.
This
back
splash
of
debris
can
travel
back
along
the
jet
stream
and
impact
the
baffle
16
and
protective
layer
14.
The
debris,
though,
is
generally
not
traveling
fast
enough
to
re-puncture
the
protective
layer
14.
In
this
regard,
the
protective
layer
14
retards
or
minimizes
the
debris
back
splash
into
the
injector
orifice
22
and
the
injector
18.
One
function
of
the
layer
14
is
to
prevent
the
contamination
of
the
injector.
In
this
regard,
the
simple
concept
of
the
invention
is
to
protect
the
injector
orifice
22
from
contamination.
Thus,
in
the
event
no
baffle
16
is
used,
the
injector
itself
may
bear
the
protective
layer
14.
Thus,
a
first
component
can
comprise
at
least
the
injector,
the
baffle,
or
the
insert.
The
material
chosen
for
the
layer
14
may
comprise
any
material
that
facilitates
a
fluid
stream
puncture
in
one
direction,
yet
retard
the
fluid
stream
puncture
in
the
opposite
direction.
For
example,
the
layer
14
can
comprise
a
biochemically
inert
material
that
is
approved
for
contact
with
pharmaceuticals,
such
as
but
not
limited
to,
at
least
one
of a
plastic,
rubber,
polymer,
polyethylene,
polytetrafloroethylene,
polyurethane,
polypropylene,
polyolefin,
and
polysulfone
material.
In
this
regard,
a
material
that
permits
the
perforation
by
the
jet
stream
in
one
direction
but
then
seals
upon
itself
after
the
jet
stream
stops
is
more
desirable.
The
protective
layer
or
layers
are
desirably
thin,
for
example
greater
than
0.001
mm.
Preferably
and
non-exclusively,
the
thickness
can
range
in
the
about
0.004
to
0.08
mm
range
with
a
further
thickness
of
about
0.2
to
0.5
mm.
It
should
be
noted
that
the
thickness
chosen
is
variable.
Protective
layer
14
may
also
be
textured,
woven,
braided,
or
so
configured
to
provide
a
better
adhesion,
if
necessary,
or
to
provide
better
attachment,
or
to
prevent
or
minimize
movement.
For
example,
the
layer
may
have
grooves
of
various
types.
As
mentioned,
the
diameter
of
the
protective
layer
(if
a
disc,
or
the
width
if a
strip)
should
be
slightly
larger
than
the
diameter
of
the
jet
stream.
As
shown
in
FIG.
1A,
the
components
are
in
exploded
view.
In
assembly,
the
baffle
16
can
be
designed
to
fit
within
the
injector
18
and
sandwich
the
layer
14
generally
between
the
baffle
16
and
injector
18.
Desirably,
the
injector
orifice
22
and
baffle
orifice
16
should
line
up
to
minimize
any
diminution
of
the
stream
energy.
As
with
any
connection
and
assembly
herein,
the
baffle
16
can
be
adapted
to
provide
a
friction
fit,
snap
fit,
screw
fit,
or
bayonet
fit.
Any
component
herein
can
also
be
heatsealed
to
fit.
Protective
layer
14
can
be
also
adhered,
bonded,
or
otherwise
attached
to
the
injector
18,
baffle
16
or
to
any
part
as
desired.
FIG.
1B
demonstrates
a
simple
embodiment
of
the
present
invention.
As
one
can
see,
the
protective
layer
14
can
be
generally
sandwiched
between
baffle
16
and
the
injector
18.
The
protective
layer
14
can
be
totally
sandwiched
or
partially
sandwiched
between
the
components
described
herein.
As
the
medication
is
injected
out
through
injector
canal
24
and
injector
orifice
22,
it
will
penetrate
through
the
layer
14
and
through
the
baffle
orifice
20.
It
should
be
noted
that
in
any
embodiment
of
the
present
invention,
the
medication
need
not
be
liquid.
In
addition
to
aqueous
solutions,
the
present
invention
may
employ
suspensions,
aqueous
gels,
emulsions,
or
controlled
release
injectable
medications.
One
other
dosage
form
includes
powder.
For
example,
Powderject
Pharmaceuticals,
of
Oxford,
United
Kingdom,
and/or
Powderject
Vaccines
(Madison,
Wis.)
have
developed
an
injector
that
propels
medicine
in
powder
form
in
the
same
manner
as
traditional
needleless
injectors.
For
example,
see,
U.S.
Pat.
Nos.
5,733,600;
6,053,889;
and
5,899,880;
the
disclosures
of
which
are
expressly
and
entirely
incorporated
herein.
Since
the
powder
form
of
drugs
take
up
less
than
1%
of
the
volume
of
drugs
in
liquid
form,
adapting
the
powder
injectors
to
be
used
in
accordance
with
the
present
invention
is
also
contemplated.
Generally,
but
not
exclusively,
the
powder
particles
of
one
dose
can
range
in
size
but
are
generally
50
microns
wide,
as
compared
to a
500
micron
wide
syringe
needle.
In
other
words,
powder
form
vaccines,
such
as
recombinant
DNA
based
vaccines,
including
Hepatitis
B
and
HIV
vaccines,
and
other
medications
for
treating
influenza,
tetanus,
erectile
dysfunction,
allergies,
pain,
cancer,
etc.,
are
contemplated.
Such
powder
forms
may
be
admixed
with
small
amounts
of
sterile
water
or
other
physiologically
acceptable
diluents
(e.g.,
about
1-10%)
to
form
pastes
or
suspensions.
Therefore,
adapting
the
powder
injectors
to
have
a
protective
cap
and/or
film
consistent
with
the
present
invention
is
within
the
ordinary
skill
in
the
art.
FIG.
2
demonstrates
another
embodiment
of
the
present
invention.
The
injector
assembly
10
is
shown
having
a
baffle
16
and
an
insert
26.
The
insert
26
can
be
adapted
to
form
an
insert
reservoir
27.
Insert
26
also
has
an
insert
distal
orifice
28.
Insert
26
can
be
adapted
to
fit
with
baffle
16
such
that
the
insert
26
provides
an
additional
benefit
of
back
splash
protection,
during
or
after
the
injection
is
completed.
Insert
26
can
be
adapted
to
fit
with
baffle
16
such
that
insert
26
helps
to
properly
tension
the
skin
for
the
injection
type
(intramuscular,
subcutaneous,
or
intradermal).
As
shown
in
this
particular,
exemplary,
and
non-limiting
embodiment,
the
protective
layer
14
is
generally
located
between,
either
partially
or
completely,
the
baffle
16
and
the
injector
orifice
22.
In
this
configuration,
the
jet
stream
will
exit
the
injector
orifice
22,
penetrate
through
the
layer
14,
and
exit
through
the
baffle
orifice
20
and
insert
distal
orifice
28
to
impact
the
skin
12.
The
skin
debris
will
back
splash
against
the
insert
26
and
any
debris
that
flies
into
the
insert
distal
orifice
28
will
likely
be
stopped
by
the
baffle
16.
In
the
event
that
debris
trajectory
permits
debris
to
travel
through
the
baffle
orifice
20,
the
debris
will
impact
the
distal
surface
29
of
layer
14.
In
this
regard,
the
injector
orifice
22
is
protected
against
contamination.
The
debris
that
hits
the
protective
layer
distal
surface
29
will
likely
fall
into
the
insert
reservoir
27
and
collect
there.
Insert
26
can
be
adapted
to
fit
into
the
baffle
16
as
needed.
One
benefit
of
the
insert
configuration
is
the
disposability
of
the
unit.
As
for
configuration,
the
injector
orifice
22
can
be
some
distance
away
from
the
skin
12.
For
example,
it
can
be
adjacent
the
skin
12
(where
a
baffle
or
insert
is
not
used
and
the
layer
14
is
attached
directly
to
the
injector
18),
or
millimeters
away,
such
as
2-15
mm
away.
Naturally
the
distance
chosen
will
reflect
on
the
stream
energy.
Desirably,
the
injector
orifice
22
distance
from
the
skin
12
is
chosen
with
this
in
mind.
In
some
configurations,
the
proximal
face
of
the
baffle
could
be
millimeters
away
from
the
skin,
such
as
2-15
mm
and
desirably
2-7
mm.
Insert
orifice
28
diameter
is
also
sized
accordingly,
such
as
0.001
mm
or
greater.
In
one
commercial
embodiment,
however,
the
insert
26,
baffle
16,
and
protective
layer
14
can
be
discarded
as a
unit
upon
contamination.
FIG.
3
represents
another
embodiment
of
the
present
invention.
Shown
are
the
baffle
16,
insert
16,
protective
layer
14,
and
injector
18.
In
this
configuration
the
baffle
16
is
adapted
to
provide
a
greater
surface
area
exposed
to
potential
back
splash.
The
insert
26
is
also
adapted
to
minimize
back
splash
contamination.
For
example,
insert
26
has
an
insert
inner
surface
30
and
an
insert
outer
surface
32.
As
shown
in
dotted
lines,
the
insert
26
can
be
configured
to
form
“wings”
in
which
the
insert
26
will
cooperate
with
the
baffle
16.
Baffle
16
has
a
baffle
inner
surface
34
that
cooperates
with
the
insert
26.
As
shown
in
this
embodiment,
the
insert
outer
surface
32
is
in
cooperation
with
the
baffle
inner
surface
34.
The
wings
of
the
insert
26
come
into
proximity
of
each
other
to
form
an
insert
proximal
orifice
36.
In
this
embodiment,
any
back
splash
of
skin
debris
entering
the
insert
distal
orifice
28
will
likely
hit
the
insert
inner
surface
30,
or
the
baffle
inner
surface
34,
or
the
distal
surface
29
of
protective
layer
14.
In
the
event
insert
26
is
configured
to
not
have
wings,
any
debris
can
still
hit
the
insert
inner
surface
30,
the
baffle
inner
surface
34,
or
the
distal
surface
29
of
protective
layer
14.
FIG.
4
demonstrates
yet
another
embodiment
of
the
invention.
Shown
is a
plurality
of
protective
layers
14
shown
in
phantom
38.
In
this
exemplary
and
non-limiting
embodiment,
the
protective
layer
14
is
shown
covering
the
baffle
orifice
20.
The
protective
layer
14
can
be
integrally
formed
with
the
baffle
16
or
can
be
separately
affixed
to
the
baffle
16.
In
this
embodiment,
the
removal
of
the
baffle
16
facilitates
disposability.
Also
shown
is
that
multiple
protective
layers
are
present.
Protective
layers
can
be
generally
found
proximal
the
skin,
coincident
with
the
insert
distal
orifice
28,
proximal
to
the
insert
distal
orifice
28,
distal
to
the
baffle
16,
distal
to
the
baffle
orifice
20,
coincident
with
the
baffle
orifice
20,
or
proximal
to
the
baffle
orifice
20.
The
number
of
protective
layers
can
be
chosen
to
maximize
the
jet
stream
energy
for
puncture
purposes,
but
diminish
back
splash
contamination
potential.
Also
shown
in
FIG.
4 is
the
assembly
in
which
the
insert
26
and
baffle
16
are
within
the
injector
assembly
18.
Where
multiple
layers
are
used,
the
layers
can
be
attached
using
bonding,
heatsealing,
or
sandwiching
the
layers.
As
seen
in
FIGS.
7A-D,
it
should
be
noted
that
in
any
embodiment
herein,
the
protective
layer
14
or
film
need
not
be a
separate
piece.
Rather
it
may
be
integrally
formed
with
a
component,
such
as a
septum.
For
example,
the
protective
layer
14
may
be
part
of
the
baffle
16
in
which
that
area
that
will
be
punctured
by
the
jet
stream
is
adapted
to
give
way
during
injection.
For
example,
if
the
baffle
16
is
made
of
plastic,
then
the
area
that
will
serve
as
the
protective
layer
can
be
integral
with
the
baffle
16
yet
be
“ground”
down
slightly
to
make
it
thinner
or
more
easily
adapted
to
perforation.
In
yet
another
embodiment,
the
layer
14
may
be
separately
manufactured
then
adhered
in
some
fashion
to a
component,
such
as
the
baffle
16.
In
yet
another
embodiment
as
shown
in
FIG.
7D,
a
plurality
of
films
may
also
be
used
(as
shown
in
phantom
lines).
FIG.
5
demonstrates
yet
another
embodiment
of
the
present
invention.
Baffle
16
is
provided
with
a
plurality
of
baffle
legs
40.
The
baffle
legs
40
can
be
adapted
to
cooperate
with
an
intermediate
piece
42.
The
intermediate
piece
42
has
a
proximal
and
distal
end
such
that
various
components
can
be
attached
to
either
or
both
ends.
In
this
particular,
exemplary,
and
non-limiting
embodiment,
intermediate
piece
42
has
an
intermediate
piece
orifice
44
therethrough.
This
intermediate
piece
orifice
44
can
be
formed
by
one
or
more
intermediate
piece
extensions
46.
As
with
any
orifice
described
herein,
the
size
and
shape
of
the
orifice
may
determine
the
potential
back
splash
contamination
and
the
interruption
of
the
jet
stream
energy.
Intermediate
piece
42
can
be
connected
to
injector
18
and/or
baffle
16
and/or
insert
26
via
an
intermediate
piece
connector
48.
The
intermediate
piece
connector
48
can
include
any
mechanism
to
attach
one
piece
to
another,
and
can
further
include
a
friction
fit,
bayonet,
or
screw
fitting.
Therefore,
as
medication
is
extracted
from
the
medication
vial
50,
it
is
drawn
into
the
injector
chamber
52
wherein
the
injection
system
then
delivers
the
medication
through
the
injector
canal
24,
through
the
injector
orifice
22,
into
the
intermediate
piece
42,
through
the
intermediate
piece
orifice
44,
and
then
through
the
various
distal
components.
As
shown
in
FIG.
5,
upon
exiting
the
intermediate
piece
orifice
44,
the
medication
will
penetrate
the
protective
layer
14
and
then
enter
the
baffle
16
via
the
baffle
orifice
20,
then
through
the
insert
reservoir
27,
through
the
insert
distal
orifice
28,
to
then
impact
the
skin.
Skin
debris,
if
it
has
the
correct
trajectory,
can
enter
the
insert
26-baffle
16
component.
Debris
can
either
strike
the
baffle
16,
such
as
baffle
splash
guards
54,
or
insert
26
itself,
or
can
strike
the
protective
layer
distal
surface
29.
In
the
event
that
the
debris
has
sufficient
energy
to
re-puncture
the
layer
14,
debris
will
then
strike
the
intermediate
piece
42,
such
as
the
intermediate
piece
extensions
46.
In
this
manner,
the
only
manner
in
which
the
injector
tip
is
contaminated
is
if
the
debris
enters
the
intermediate
piece
42
at
such
a
precise
trajectory
that
is
flies
through
the
orifice
44
and
directly
hits
the
injector
orifice
22.
However,
although
not
shown
in
FIG.
5, a
plurality
of
protective
layers
14
can
be
used
at
various
stages
along
the
insert
26,
baffle
26,
or
intermediate
piece
42.
Intermediate
piece
can
also
include
an
optional
intermediate
piece
channel
56,
which
fluidly
communicates
with
the
atmosphere
and
the
intermediate
piece
lumen
57.
This
permits
an
equalization
of
pressure
in
the
lumen
57
and
also
permits
any
debris
in
the
lumen
57
to
be
evacuated.
As
for
size,
intermediate
piece
channel
can
be
approximately
any
size
but
may
be
about
1
mm.
Therefore,
the
injector
assembly
10
provides
increased
resistance
to
contamination
using
a
variety
of
components.
It
is
noted
that
in
any
and
all
embodiments
described
herein,
no
individual
component
is
critical
or
necessary
for
accomplishing
the
invention.
For
example,
the
embodiment
of
FIG.
5
can
be
configured
so
that
it
does
not
have
an
insert
26,
a
baffle
16,
a
protective
layer
16,
or
the
intermediate
piece
46.
In
FIG.
5,
the
addition
of
the
insert
26
and
baffle
16
provide
added
benefit.
FIG.
6
demonstrates
yet
another
embodiment
of
the
present
invention.
In
this
embodiment,
an
insert
26
plays
many
roles.
First,
the
insert
26
is
provided
with
an
insert
connector
60,
shown
here
by
example
only,
as a
screw
fitting.
The
intermediate
piece
42
is
provided
with
an
intermediate
piece
distal
connector
62,
as
shown
by
example
only,
as a
screw
fitting.
Accordingly,
the
intermediate
piece
distal
connector
62
cooperates
with
the
insert
connector
60
to
provide
a
detachable
attachment.
The
insert
26
is
adapted
to
provide
the
same
characteristics
as
the
baffle
16
(not
shown)
in
that
it
can
be
adapted
to
also
have
an
insert
splash
guard
64.
While
the
protective
layer
14
is
shown
proximal
to
the
insert
26,
the
intermediate
piece
42
can
also
include
an
intermediate
piece
protective
layer
66
located
anywhere
along
the
intermediate
piece
42.
This
intermediate
piece
protective
layer
66
is
shown
in
phantom
either
distal
to
the
intermediate
piece
orifice
44,
coincident
with
the
orifice
44,
or
proximal
to
the
orifice
44.
In
this
regard,
the
intermediate
piece
protective
layer
66
is
distal
to
the
injector
orifice
22.
In
operation,
the
debris
that
enters
the
insert
26
will
likely
impact
the
insert
splash
guard(s)
64,
the
protective
layer
14,
the
intermediate
piece
extension(s)
46,
or
the
intermediate
piece
protective
layer
66.
In
this
regard,
the
disposability
of
the
components
is
enhanced
in
that
the
intermediate
piece
inner
surface
68
remains
generally
clean
in
that
most
debris
stays
within
the
insert
26
or
strikes
the
protective
layers
14,
66.
It
is
to
be
understood
that
although
the
invention
herein
described
is
only
illustrative.
None
of
the
embodiments
shown
herein
are
limiting.
It
is
apparent
to
those
skilled
in
the
art
that
modifications
and
adaptations
can
be
made
without
departing
from
the
scope
of
the
invention
as
defined
by
the
claims
appended.
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|
|
U.S.
Classification |
604/192,
604/71,
604/70,
604/268,
604/69,
604/72,
604/68 |
International
Classification |
A61M5/315,
A61M5/30,
A61M5/178,
A61M5/31,
A61M5/20 |
Cooperative
Classification |
Y10S128/919,
A61M5/204,
A61M2005/2013,
A61M5/30,
A61M5/31501,
A61M5/178,
A61M2005/3104,
A61M2005/3118,
A61M5/20,
A61M5/3134 |
European
Classification |
A61M5/20,
A61M5/178,
A61M5/30 |
Date |
Code |
Event |
Description |
Jan
22,
2001 |
AS |
Assignment |
Owner name: NEEDLELESS VENTURES, INC., KANSAS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:FELTON, ALAN;LEON, NATHANIEL;REEL/FRAME:011463/0058;SIGNING DATES FROM 20010110 TO 20010111
|
Dec
18,
2002 |
AS |
Assignment |
|
Nov
23,
2005 |
AS |
Assignment |
Owner name: OWENS-ILLINOIS HEALTHCARE PACKAGING, INC., OHIO
Free format text: SECURITY AGREEMENT;ASSIGNOR:FELTON INTERNATIONAL, INC.;REEL/FRAME:016800/0809
Effective date: 20051123
|
Oct
29,
2007 |
AS |
Assignment |
Owner name: PULSE NEEDLEFREE SYSTEMS, INC., KANSAS
Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FELTON INTERNATIONAL, INC.;REEL/FRAME:020031/0266
Effective date: 20071029
|
Apr
14,
2008 |
FPAY |
Fee
payment |
Year of fee payment: 4
|
Apr
21,
2008 |
REMI |
Maintenance
fee
reminder
mailed |
|
Jul
12,
2010 |
AS |
Assignment |
Owner name: FELTON INTERNATIONAL, INC. N/K/A PULSE NEEDLEFREE
Free format text: UCC FINANCING STATEMENT TERMINATION;ASSIGNOR:OWENS-ILLINOIS HEALTHCARE PACKAGING INC.;REEL/FRAME:024662/0561
Effective date: 20100709
|
Apr
11,
2012 |
FPAY |
Fee
payment |
Year of fee payment: 8
|
|